[China Glass Network] For the Japanese market, China is still a multi-functional processing base from cheap goods to luxury goods, from small orders to large orders. The industry's proposal that the Chinese market is gradually "out of Japan" does not mean that China's status as a clothing production base is weakened, but that the production mode based on processing trade may change in the future. When Sino-Japanese processing trade embarked on the road to upgrading, the low value-added production model also faced many challenges.
Processing method quietly changed
As an important infrastructure for the production and processing of Japan, the surrounding areas of Shanghai are well-established, and now it has gradually transformed into a professional base to undertake small orders for small and medium-sized products in Japan.
Since November last year, Baoxin Garment Co., Ltd., located in Jinshan District, Shanghai, has started the production and processing of high-end women's clothing for Japan. The company started with the processing of OEM accessories. Yao Huizhong, the chairman of the company, and his partners believe that the business risk of the high-end products market with huge investment is too great. However, the era of China's future production and processing of high-grade products and high-quality goods is bound to come. In order to win in the competition, the transition from low-end mass production to high-end processing has become the only way.
The general manager and director hired by Baoxin from Japan are experienced management talents in high-end women's production. For the local experienced and skilled workers in Shanghai, the company has also increased the corresponding treatment. In addition, the company has also introduced a production model from a Japanese factory, which combines sewing and sewing of garments on the same production line, effectively improving production efficiency.
Starting from the production scale of 55 employees, Baoxin's factory now has a monthly output of 1,000 pieces, and the future target is to break through 3,000 pieces per month. Yao Huizhong said that because the company will position its operations at a high level, it is not eager to expand its production scale. In order to ensure the stability of quality, the production volume will not increase significantly. "We hope that as we gradually increase our personnel, we will improve the operational proficiency and technology of workers as soon as possible, and gradually expand production capacity in the future." Yao Huizhong said.
Optimize the process to improve quality
A representative of a Japanese exporting company believes that the key to sewing processing of products exported to the Japanese market is process design. “In the process of sewing the fabric, it is very important to eliminate the problems that may be encountered in the production in advance. However, this also requires a lot of technology and experience. Checking the color difference and pattern alignment of the fabric before cutting can ensure that The quality of the fabric in the cutting stage. In addition, the shrinking process can further ensure the dimensional stability of the fabric."
The predecessor of Nantong Tangfeng Fashion Co., Ltd. is a sewing factory in Jixian County. In 1992, the sewing factory and Jiangsu Nanming Group jointly established a garment sewing factory. During the processing season, the company's production line reached 36, and has now been merged into 12 pieces. Due to the use of the factory buildings of Jiangsu Nanming Group and the use of the Group's integrated operation mode, the improvement of sewing level and efficiency has enabled the company to not only meet the production of large orders, but also to process women's clothing with small orders.
Production base plays an advantage
Nantong City, Jiangsu Province, which has a large scale in the garment processing industry, has always played an important role as the production and processing base for Japan in the East China region. Although there are very complete supporting facilities from sewing to inspection, the labor cost in the region is now close to the level in Shanghai, and some low-end processing and production plants have been closed. After the market “reshuffle†of the survival of the fittest, Nantong City has gradually turned into a new production base that gives full play to the advantages of Japan and provides stable high-quality production and processing services.
Processing companies in Guangzhou, which undertake short-term and small-order processing as their main business, can no longer continue to play their previous price and speed advantages under the current rising costs. The problems they face are the same as those in other provinces in China.
A wide variety of small orders and short-cycle processing are mainly based on design-oriented clothing products. Often such processing orders require huge stock market trading market support, and Guangzhou has unique advantages that other cities cannot compete with. Under the support of an advantage, the processing enterprises in Guangzhou are developing in a more diversified production direction.
In the current rising production costs, China's textile production and processing enterprises are gradually improving their ability to control product quality, and they are also working hard to develop new technologies, and continue to increase the added value of products and extend the production line of products. It expressed the hope that it can establish a stable cooperative relationship with such manufacturers to ensure the stability of its production and processing in China.
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